When the deep sea is calling, Crusader OFFSHORE SERIES is there to answer.


When the deep sea is calling, Crusader OFFSHORE SERIES is there to answer.
In 1998, Crusader was acquired by the Pleasurecraft® Marine Engine Company, a highly regarded inboard manufacturer for over 38 years. The union created the Pleasurecraft Engine Group, which is now the leading manufacturer of gasoline inboards in the world. With state-of-the-art manufacturing facilities and a strong focus on research and development, Crusader inboards are built specifically for the rigors of offshore use.
To add value at every opportunity, we design and manufacture most marinization components ourselves, using sophisticated computer-controlled machinery. This technology allows us to control costs and quality, further enhancing the premium value of the Crusader product. The following pages detail the outstanding features, top quality components and customer satisfaction programs that show why Crusader inboards are uniquely superior.
Throughout this website, you’ll find various links to information, such as Owner’s Manuals, Parts Manuals, Frequently Asked Questions, Engine Specifications and more. Most of our detailed information is made available via Adobe Acrobat® in PDF format.
If you haven’t already, please be sure and download the most recent copy from Adobe’s website by clicking here. A new window will open for your convenience.
Crusader fuel injected engines are calibrated to operate on 87 octane fuel and maximum performance is obtained when using this fuel. The ignition timing set by the factory requires the use of a high-quality lead free regular gasoline with an octane specification of (R+M/2).
When the average temperature is above 50 degrees F., use a good quality SAE 15W-40 “SJ”. Below 50, use SAE 5W-30 “SJ”
The implementation of ethanol-based fuel is spreading rapidly throughout the United States. The end user of our engines might well be concerned regarding the use of this fuel. As such, Crusader Engines provides the following policy statement regarding the use of this fuel.
This notification addresses the use of ethanol fuels IN CRUSADER ENGINES ONLY. It does not address the use of ethanol fuels in vessel related components such as boat gas tanks, boat fuel lines, boat fuel filters, etc. The boat owner is STRONGLY ENCOURAGED to contact the boat builder regarding the suitability of ethanol fuel usage in their vessel.
Ethanol blended fuel rated E10 or less is acceptable to use.
Fuels rated higher than E10 SHOULD NOT BE USED.
Ethanol fuels rated higher than E10 could potentially damage the engine and/or present an unsafe boating condition. Damage to the engine resulting from the use of ethanol fuel rated higher than E10 is not covered by the warranty.
When the average temperature is above 50 degrees F., use a good quality SAE 15W-40 “SJ”. Below 50, use SAE 5W-30 “SJ”
The implementation of ethanol-based fuel is spreading rapidly throughout the United States. The end user of our engines might well be concerned regarding the use of this fuel. As such, Crusader Engines provides the following policy statement regarding the use of this fuel.
This notification addresses the use of ethanol fuels IN CRUSADER ENGINES ONLY. It does not address the use of ethanol fuels in vessel related components such as boat gas tanks, boat fuel lines, boat fuel filters, etc. The boat owner is STRONGLY ENCOURAGED to contact the boat builder regarding the suitability of ethanol fuel usage in their vessel.
Ethanol blended fuel rated E10 or less is acceptable to use.
Fuels rated higher than E10 SHOULD NOT BE USED.
Ethanol fuels rated higher than E10 could potentially damage the engine and/or present an unsafe boating condition. Damage to the engine resulting from the use of ethanol fuel rated higher than E10 is not covered by the warranty.
The implementation of ethanol-based fuel is spreading rapidly throughout the United States. The end user of our engines might well be concerned regarding the use of this fuel. As such, Crusader Engines provides the following policy statement regarding the use of this fuel.
This notification addresses the use of ethanol fuels IN CRUSADER ENGINES ONLY. It does not address the use of ethanol fuels in vessel related components such as boat gas tanks, boat fuel lines, boat fuel filters, etc. The boat owner is STRONGLY ENCOURAGED to contact the boat builder regarding the suitability of ethanol fuel usage in their vessel.
Ethanol blended fuel rated E10 or less is acceptable to use.
Fuels rated higher than E10 SHOULD NOT BE USED.
Ethanol fuels rated higher than E10 could potentially damage the engine and/or present an unsafe boating condition. Damage to the engine resulting from the use of ethanol fuel rated higher than E10 is not covered by the warranty.
The implementation of ethanol-based fuel is spreading rapidly throughout the United States. The end user of our engines might well be concerned regarding the use of this fuel. As such, Crusader Engines provides the following policy statement regarding the use of this fuel.
This notification addresses the use of ethanol fuels IN CRUSADER ENGINES ONLY. It does not address the use of ethanol fuels in vessel related components such as boat gas tanks, boat fuel lines, boat fuel filters, etc. The boat owner is STRONGLY ENCOURAGED to contact the boat builder regarding the suitability of ethanol fuel usage in their vessel.
Ethanol blended fuel rated E10 or less is acceptable to use.
Fuels rated higher than E10 SHOULD NOT BE USED.
Ethanol fuels rated higher than E10 could potentially damage the engine and/or present an unsafe boating condition. Damage to the engine resulting from the use of ethanol fuel rated higher than E10 is not covered by the warranty.
The implementation of ethanol-based fuel is spreading rapidly throughout the United States. The end user of our engines might well be concerned regarding the use of this fuel. As such, Crusader Engines provides the following policy statement regarding the use of this fuel.
This notification addresses the use of ethanol fuels IN CRUSADER ENGINES ONLY. It does not address the use of ethanol fuels in vessel related components such as boat gas tanks, boat fuel lines, boat fuel filters, etc. The boat owner is STRONGLY ENCOURAGED to contact the boat builder regarding the suitability of ethanol fuel usage in their vessel.
Ethanol blended fuel rated E10 or less is acceptable to use.
Fuels rated higher than E10 SHOULD NOT BE USED.
Ethanol fuels rated higher than E10 could potentially damage the engine and/or present an unsafe boating condition. Damage to the engine resulting from the use of ethanol fuel rated higher than E10 is not covered by the warranty.
Service Bulletin # | Description | Model Year | Serial Number |
---|---|---|---|
n/a |
All |
All |
|
CG#030013S SUC-0303-01 3/10/03 |
2003 8.1 L & 8.1HO |
2003: 630458-630834 |
|
CG#020198S SUC-1002-01 10/31/02 |
2002-2003 5.0 L & 5.7 L |
2002: 620052-621037 2003: 630009-630411 |
|
CG#020167S SUC-0902-02 9/27/02 |
2001-2003 8.1 L |
2000: 600799-601155 2001: 610002-610892 2002: 620001-621065 2003: 630001-630247 |
|
SUC-0902-01 9/27/02 |
2002-2003 5.0 L & 5.7 L |
2002: 620052-621037 2003: 630009-630210 |
|
CGR 060083T SUPEG-1006-01 |
8.1L |
641146, 650062 through 651653 660002 through 660739 70007 through 670009 |
|
SUC-0207-02 |
All |
All |
When it comes to buyer protection, no other plan in the industry can compare to Crusader Captain’s Choice. All Captain’s Choice engines feature a two-year factory-backed warranty. This plan is unsurpassed, and it is a tribute to the confidence we have in our products.
Warranty work and services can be found at over 900 locations cross-country and we are proud of our record of immediate parts delivery and impeccable customer service.
Factory-trained technicians are educated through the most sophisticated training program in the industry – the Crusader E-Train. Courses on diagnostics, troubleshooting, maintenance and repair are available to Crusader Premier Dealers on-line 24 hours a day, 7 days a week. After successfully completing the E-Train, technicians are thoroughly trained to service Crusader products.
Installation Manual and Drawings
Please see below for the Installation Manual and drawings for most of Crusader’s engines.
If you don’t see an appropriate match for your current power, click here to email a technician. Be sure to include your current engine(s) and transmission(s) make, model and year.
Installation must be done by a qualified marine engine technician. Crusader accepts no responsibility for improper installation based on these drawings.
[SLPLUS only_with_category=”offshore”]
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The Captain’s Choice 6.0, a 6.0 liter GM Vortec engine, is rated at 375 horsepower. The latest in automotive technology adapted for marine use, the 6.0 is the strongest and most fuel efficient engine in its class.
The Captain’s Choice 6.0 features high performance aluminum heads, Crusader’s Patented Catanium Clean Emission System and is fully freshwater-cooled. The distributorless ignition with platinum tip spark plugs stretches maintenance intervals into years. The serpentine belt system with auto-tension makes it easy to change the impeller.
The Captain’s Choice 6.0 features the industry’s first modular raw water pump, with direct-engine mount – no brackets for increased durability. The stainless steel pump is tough and specially engineered for the demands of the marine environment. The 6.0 is super quiet, incredibly smooth, provides high performance and cruising efficiency. For all this power, the 6.0 still runs on standard octane fuel while the competition’s high performance engines require premium.
The Classic 5.7 Carbureted is an excellent choice for repower rated at 315 horsepower. The Classic 5.7 Carbureted comes with a standard 1-year factory warranty!
For complete specifications and features view the file below.
The Captain’s Choice Series includes the 8.1L and 8.1HO, multi-port fuel injected big blocks featuring GM’s latest in technology adapted for marine.
Excellent for heavy duty applications, the 8.1 is rated at 385 horsepower and for bigger boats, the 8.1 HO is rated at 425 horsepower. All Captain’s Choice inboards feature all of the Crusader’s premium marinization features, unsurpassed factory-backed protection plan as well as membership in the Captain’s Club.
When your inboard engine starts to fade, it may be time to repower. Some of your existing parts may work as good as new, so why waste money on unneeded equipment and installation?
Introducing the Classic Power-Pack™ Carbureted, the repower package that gives you what you need. Power-Pack is a 310 horsepower Vortec® base engine, equipped with a complete fuel system and ignition system. By using existing hardware, bellhousing and exhaust systems, installation is made simple.
The Classic Power-Pack Carbureted is part of a full line of premium gasoline engines from Crusader, the world’s leading manufacturer of gasoline inboards for over 55 years, and comes with a standard 1-year factory warranty!
Breathe Life Back In Your Inboard/Outboard Powered Vessel.
Introducing the Crusader Multi-Port fuel injected Classic Power-Pack SD MPI, the most economical way to repower your tired carbureted or fuel injected gas I/O. With Classic Power-Pack SD, you receive a new base engine, exhaust system, fuel and ignition systems and keep the rest of your existing parts.
Introducing the Classic Power-Pack™ SD, the repower package that gives you what you need. The Classic Power-Pack SD is a 330 horsepower Vortec® base engine with the latest in multiport fuel injection technology, equipped with an exhaust system to match your application, a complete fuel system featuring the patented Fuel Control Cell with no need for a return line to the tank and complete ignition system. By using existing hardware and bellhousing, installation is made simple. The Classic Power-Pack SD is available with all the features of a Crusader inboard, like speed control and engine synchronization in twin engine installations, as well as plug and play integration with the latest electronic gauges and displays.
The Classic Power-Pack SD is part of a full line of premium gasoline engines from Crusader, the world’s leading manufacturer of gasoline inboards for over 55 years, and comes with a standard 1-year factory warranty!
The Classic 5.7 MPI is based on a new Vortec small block, featuring the latest in multi-port fuel injection technology from GM. Excellent for single dual installation purposes, the 5.7 MPI is rated at 330 horsepower. The Classic 5.7 MPI comes with a standard 2-year factory warranty!
For complete specifications and features view the file below.
The Classic MPI, a 6.0 liter GM Vortec engine, is rated at 375 horsepower. The latest in automotive technology adapted for marine use, the 6.0 is the strongest and most fuel efficient engine in its class.
The 6.0 MPI features high performance aluminum heads, Crusader’s exclusive HO exhaust system, and is fully freshwater-cooled. The distributorless ignition with platinum tip spark plugs stretches maintenance intervals into years. The serpentine belt system with auto-tension makes it easy to change the impeller.
The Classic 6.0 MPI features the industry’s first modular raw water pump, with direct-engine mount – no brackets for increased durability. The stainless steel pump is tough and specially engineered for the demands of the marine environment. The 6.0 is super quiet, incredibly smooth, provides high performance and cruising efficiency. For all this power, the 6.0 still runs on standard octane fuel while the competition’s high performance engines require premium. The 6.0 MPI comes with a standard 2-year factory warranty!
For complete specifications and features view the file below.